Page 9 introduction the series 60 egr technicians guide is intended to be used by a qualified service technician familiar with detroit diesel electronically controlled ddec diesel engines and to provide a better understanding of the egr system to improve the diagnosing of a series 60 egr system. Setting valves is easy but yet many screw it up all the time its a feel thing either you got it. Intake valve clearance and injector height are adjusted by means of an adjusting set screw and locknut located at the. Detroit diesel series pdf 60 workshop manual 2005, 1996 pages click to download. Intake valve clearance and injector height are adjusted by means of an adjusting set screw and locknut located at the valve or injector end of the rocker arm. Camshaft timing, valve lash, injector height, and jake brake lash are all very important. Any suggestions on who to contact and what a good delete wouldshould cost.
You might also want to do the variable valve actuator adjustment. Loosen the locknut, and turn the adjusting set screw until the feeler gage produces an even smooth pull between the valve stem and valve button. One response to detroit series 60 egr valve actuator diagram subscribe to comments with rss or trackback to detroit series 60 egr valve actuator diagram. Detroit diesel rocker arm adjusting screw for series 60.
Detroit has made yet another change to its 60 series valves, which interchange to sbis 01566 exhaust valve and 01567 intake valve. It would something like 5575, 7045, 7466, 7650 or others. Detroit diesel series 60 ddec ii to ddec iv conversion 18sp546. As a convenience to holders of the series 60 service manual, information in service manual format is attached. Detroit diesel series 60 engine fitzgerald glider kits. Fuel injectors are part of the detroit diesel fuel system. Also i live in ga can anyone recommend a good shop to do the overhead. Detroit 671 injectorvalvegovernor adjustment procedure. Honda nc700x valve adjustment procedure, step by step. In 1993, it was popular on many usa buses in the 11. Adjust the push rod to obtain a smooth pull on the feeler. How to do a valve lash on 60 series detroit answered by a verified technician. Detroit diesel series 60 repair manuals and spec sheets.
For classic 2cycle engines series 53, 71, 92, 149, visit the mtu detroit diesel 2cycle website. Never set the valves and injector of the same cylinder at the same time. After final torque is achieved, turn each bolt 90 degrees 14 turn clockwise with a single smooth pull of the wrench. Table 122a valve lash and injector height adjustment sequence notice. Detroit diesel 60 egr series technician manual pdf download. An overhead is the adjustment of the valve train, including fuel injectors and engine brakes. Chattahoochee tech diesel, injector height, detroit series 60. Detroit diesel series 60 pdf workshop manual 2006, 1685 pages click to download. To meet the demand for a new type of engine that would help usher turbodiesels into this millennium, detroit diesel a subsidiary of chrysler ag introduced the series 60 as its industry trump car. May 21, 20 watch valve adjustment detroit diesel download serice manual jason pedro on dailymotion. Apr 30, 2011 chattahoochee tech diesel, injector height, detroit series 60 msmith0426. N3 injector timing and adjusting valves created on tuesday june 07, 2011 11. Detroit series 60 in frame rebuild part 14 valve adjust.
Check out 69 detroit series 60 fan clutchhub parts for sale. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. Detroit diesel 60 manuals, spec sheets and more, click to view. Detroit series 60 valve adjustment 20082009 youtube. Jul 06, 2012 valve lash, injector height timing and jake brake lash adjustments accurate adjustment of clearance between valve buttons, intake and exhaust valves is important if maximum performance and economy are to be obtained.
Camshaft timing, valve lash, injector height, and jake brake lash are all very important specifications that must be followed closely in order to optimize the performance and service life of any detroit diesel engine. Re detroit diesel series 60 turbo blown failure theory and. For specific application information and slave piston clearance settings, refer to the jacobs engine brake for detroit diesel engines application guide, pn 4770, which can be found on for additional information on the 790795797 series. When you buy a detroit product, youre buying billions of miles of engineering excellence. Kent moore j33191a valve guide installer for detroit diesel 60 series. Detroit series 60 in frame rebuild part 14 valve adjust, running overhead. Detroit dieselseries 60 diesel valve lash, jake brake lash. Detroit diesel series pdf 60 workshop manual 2005, 1996 pages click to. I will be going down the road and my boost will disappear. Detroit diesel series 60 engines equipped with ddec iii or ddec iv electronic control systems are identified by a k in the sixth position of the model number. Likewise, injector height should be properly maintained.
Valve adjustment on a detroit diesel tune up download. I have a 2006 freightliner with a detroit 60 series when a shop did a oil changepm they noticed at the oil plug a set screw thats for the injector or rocker arm. Detroit diesel 60 egr series technician manual pdf. Additional service information is available in the detroit diesel series 60 service manual, 6se483. Im about to purchase a used truck with a 2005 isx motor. Detroit diesel series 60 power and torque power 11. Detroit forum valve overlash series 60 2830 on 20080321. Table 1 valve lash and n3 injector setting adjustment sequence 6. Follow crosspattern bolt torquing sequence and multiple stage process leading up to the final torque process. How do i run overhead on 2005 60 series detroit engine answered by a verified technician. Adjust the valves on the corresponding cylinders listed in table valve lash and n3 injector setting adjustment sequence. We help you find the heavy duty truck parts that you need.
The fuel tube out of the tank goes under the cab to a rectangular block. I have a 2007 freightliner columbia with a detroit diesel 60 12. If you must, continue with your top end set, and skip the injector adjustment if you dont get the proper tool. How to adjust a detroit fuel injector by jeff woodward. For specs and install options on the 14 liter detroit 60 series please contact our sales department at 8883354181, send us a message on our contact page, or open up the chat window at the bottom of the page if an agent is available. Not looking to cheap out, just have no idea what that service costs. Detroit series 60 egr valve actuator diagram diesel. Series 60 diesel engine by detroit diesel features an innovative design that improves fuel economy and performance while reducing emissions. Watch valve adjustment detroit diesel download serice manual jason pedro on dailymotion. Procedure to set the valves and injectors and jake on 60. The plate would have 2 to 4 digit number that may start with a letter. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. Detroit series 60 in frame rebuild part 14 valve adjust, running overhead duration.
Fuel is drawn from the fuel tanks by the fuel pump. Tip of intake valve figure 1 intake valve adjustment 9. Ddec v injectors adjustment fuel injection piston scribd. Adjust the valves and n3 fuel injector settings as follows disconnect starting power for engine. How do i time camshaft on a 2005 detroit 60 series engine answered by a verified technician.
Bar the engine over in the direction of normal rotation until the next cylinder in the adjustment sequence is in its valve overlap period. How to setting up injector n3 detroit diesel series s 60 into. Check the engines option label on the valve cover for injector setting information. Valve adjustment on a detroit diesel tune up youtube. Variable valve actuators inspectadjust smcs 1105025. Detroit diesel electronic controlled series 60 engines can be equipped with a variety of options designed to warn the operator of an engine malfunction. Detroit diesel series 60 engine spec sheets, parts books and workshop repair manuals. Detroit diesel 60 series power loss the diesel stop. After passing through the fuel filter the fuel is then sent to the fuel injectors. I have a 2004 western star with a detroit diesel 60 series. Repeat the valve adjustment and fuel injector height adjustments procedures until all the valves and fuel injectors have been adjusted. May 21, 20 valve adjustment on a detroit diesel tune up download serice manual. It sounds like a similar tool to what i use on my detroit 60 series.
Problems with series 60 detroit diesel engine it still runs. Check out 30 detroit series 60 timing gear parts for sale. Detroit dieselseries 60 diesel valve lash, jake brake. After the fuel leaves the fuel pump it is sent to the fuel filter. Detroit diesel series 60 specs, bolt torques and manuals. Watch valve adjustment on a detroit diesel tune up download serice manual jason pedro on dailymotion. Valve lash and n3 injector setting adjustment sequence. Series 60 valve and fuel injector height adjustment components. Detroit series 60 in frame rebuild part 14 valve adjust, running. The injector height is adjusted using the injector height gage, j 39697 ddec iiiiv or j 35637a ddec ii and i. The next revision to this manual will include the revised information. I have never seen injectors like the ones you are describing in a series 60 detroit.
Lang tools 3079 master feeler gauge set for heavyduty truck valve adjustment. Detroit diesel series 60 caterpillar killer 1 download serice manual. Detroit diesel series 60 engine diesel engine images click for series 60 engine specs. Detroit 671 valve, injector, and governor adjustment procedure. Ddec v injectors adjustment free download as pdf file. What would be the cost of a overhead and what is done when they do it. Adjust the valves and set the fuel injector heights as. It is important that when inspecting, testing, adjusting, repairing, andor pulling maintenance on. Series 60 injector height adjustment detroit diesel.
The problem is that it is loosing prime when sitting overnight and is hard to start. The easiest way to identify a replacement injector for your engine is look at the circular plate that is right on the injector itself. Detroit series 60 valve adjustment 20082009 duration. Repeat the valve adjustment and fuel injector height adjustment step 5 through step 17 until all the valves and fuel injectors have been adjusted.
Repeat steps thru until all injectors and valves have. Valve adjustment procedure for the 14l detroit series, i am specifically working on a 2008 freightliner century. Effective immediately, the valve lash and injector heights on all series 60 engines must be. Valve adjustment detroit diesel download serice manual. Dec 01, 2009 injector height settings for series 60 engines are listed in table 122. Have a good customer thats itching to try a egr delete on his 14l series 60, hes tired of a 515hp engine with no power and hes hoping thats the answer. How to adjust a detroit fuel injector it still runs.